Flight Suit

A flight suit is a full body garment, worn while flying areduced the effective bombload that could be carried.
powered aircraft such as military airplanes andWith the era of jet flight and improved focus on
helicopters. These suits are generally made to keepsafety, however, fully fire-retardant materials were
the wearer warm, as well as being practical, andrequired. It was also simpler to make a one-piece suit
durable (including fire retardant). Its appearance iswhen it would potentially have to fit over existing
usually similar to a jumpsuit. A military flight suit mayclothing or various types of under-garments.
also show rank insignia. It is sometimes used as aAlso, with the coming of jet flight came the
combat uniform in CQB or VBSS situations, for itsdevelopment, in Canada, of the G-suit, a special kind
practicality.europe"> sizeAs aviation developed inof flight suit (worn alone or in combination with a
unheated open cockpits, the need for warm clothingtraditional flight suit) that protected the wearer from
quickly became apparent, as did the need for multiplethe physical stress of acceleration by compressing
pockets with closures of either buttons, snaps, orthe body to keep blood from pooling in the legs. As
zippers to prevent loss of articles during maneuvers.the pilot executed high-G combat maneuvers, his
Various types of flight jackets and pants coveringsblood would literally be pulled from his head and shift
were developed and, during World War I, leatherdownwards into his lower body, starving the brain of
two-piece outfits were common among pilots tooxygen and causing a blackout. The G-suit was
ward off the chill caused by propwash and the colddesigned to allow some retention of blood in the
of low-oxygen high altitude flying. Leather quicklypilot's head, allowing him to execute high-G turns for
became the preferred material due to its durabilitysustained periods of time.
and the protection it offered against flying debrisIn the 1950s and 1960s even more specialized suits
such as insect strikes during climb-outs and landings,needed to be developed for high-altitude survelliance
and oil thrown off by the simple rotary and inline(such as with the U-2 and SR-71 aircraft) and space
motors of the time.flight. These would include full pressurization, and
By the time World War II started in earnest,would be the precursor to today's space suits.
electrically-heated suits were introduced for patrolThe current flightsuit that is standard for most Air
and bomber crews who routinely operated at highForces is made of Nomex, a fabric made from spun
altitudes above 30,000 feet, where air temperaturesaramid that is lightweight and fire resistant. The flame
could get so cold that flesh could freeze instantly toretardant capabilities of this material make it ideal for
any metal in which it came in contact. As pressurizedprotecting aviators in case of a fire. The suit is often
cabins came into operation, the necessity of wearinggreen in color, with multiple pockets for specific
bulky leather and shearling jackets and pants beganpieces of gear (such as a clear plastic pocket on the
to fade. For example, pilots, navigators, andthigh intended to house a map of the aircraft's
bombardiers of a B-17 operating in Europe in 1944planned flight path) but color, style, and cut vary
would wear their officer's uniforms under an A-2greatly from country to country. The current model
flight jacket comfortably due to the enclosed andflight suit for the US military is the CWU 27/P and is
heated cabin, but the waist gunners would have toavailable in sage green and desert tan. Commercial
wear electrically-heated suits as they fired their gunsflight suits for civilian flying are also available, and are
through open window gunports. When thefrequently used by helicopter crew (including
Superfortress was introduced in the fight againstnon-pilots such as flight engineers and nurses),
Japan, along with remote-controlled coordinated gunaerobatic pilots, and others who desire a practical
turrets, the fully-pressurized crew cabin made the"uniform".
necessity of bulky flight gear obsolete.NASA astronauts have worn one-piece flight suits
Where bomber pilots could get away with wearingwhen in training or on flights in their NASA T-38s. The
their dress uniforms as flight gear, fighter pilotscurrent flight suit worn by astronauts is Royal blue,
needed a uniform that functioned in the tightmade of Nomex. The now common "shirt-sleeve"
confines of the typical fighter plane cockpit. Theenvironment of the orbiting Space Shuttle and ISS
AN-S-31 flight suit was developed for the US Armyhas resulted in much more casual attire during
Air Corps and featured two button-down breastspaceflight such as Shorts and polo shirts. In the
pockets and two button-down shin pockets thatpre-Challenger era, shuttle crews wore light blue flight
could be accessed from the sitting position. The USsuits and an altitude helmet during launch/reentry.
Navy used a slightly different model that featuredApollo Crews wore white 2-piece beta cloth uniforms
slanted pockets with zippers. The material used wasduring non-essential activities and the full A7L
either wool or tight-weave cotton for windpressure suit during Launch, TLI, Lunar Ascent
resistance and fire protection.Decent, and EVAs. Mercury and Gemini crews wore
The need for short-duration fire protection wastheir pressure suits for the duration of the mission
demonstrated early during that war. As technologywith the exception of Gemini 7.
advanced, the fire-protective flight suit, helmets,Pilots and flight crews use several colors of flight suit.
goggles, masks, gloves and footwear were designedNASA crews, for example, wear blue flight suits as a
and used. The footwear often could be cut tosort of functional dress uniform during training. The
appear like civilian shoes in the country where theorange suits that they wear during launch and
crew member would land if shot down.reentry/landing are designed for high visibility should
Flak jackets were also developed to give bomberthere be an emergency recovery. White suits are
crews some protection from flying shrapnel, thoughworn during space walks to control temperature.
these increased the overall weight of the airplane and